@article{abbott_yuan_2024, title={A simple image correlation technique for imaging subsurface damage from low-velocity impacts in composite structures}, ISSN={["1741-3168"]}, DOI={10.1177/14759217241228884}, abstractNote={ A robust computer vision system is proposed to visualize subsurface barely visible impact damage (BVID) in composite structures through a simple image correlation technique together with a damage imaging condition. This system uses a digital camera to record a video of the surface motion, capturing micron-scale dynamic movement from guided waves propagating on the surface of the structure generated via a sweeping frequency excitation (chirp) up to the ultrasonic frequency range. As the excitation frequency changes during the chirp, waves become trapped within this damaged region, forming standing waves to generate local resonance at specific frequencies. This localized resonance accumulates high wave energy in the region, generating a higher transverse displacement at the damage site compared to the remaining part of the structure. In this work, a simple image correlation technique is proposed to correlate each filtered video frame with the temporal mean of the filtered wavefield video to highlight standing waves at localized damage. The proposed image correlation technique is distinct from digital image correlation (DIC) since it does not use correlation for subset matching to track the movement of surface patterns between two images (video frames). Instead, it uses correlation to directly quantify similarities between corresponding image pixels (windows). Utilizing a single camera greatly simplifies system complexity and hence enhances the practicality and potential for real-time performance over a recently developed technique that utilized 3D DIC with a stereo camera for vision-based BVID detection. To realize the aim, work was conducted in two sequential steps: (1) off-axis 2D DIC was employed rather than 3D DIC to examine the potential of employing a single camera to capture images and extract not only in-plane displacement but also a fraction of transverse displacement in which local resonance is dominant and (2) image correlation was then employed, supplanting the off-axis 2D DIC image processing involved in the first step, to highlight the damage with significantly less processing complexity. This proposed technique using a zero-mean normalized cross-correlation imaging condition, rather than the total wave energy used for DIC-based approaches, is efficient and effective for identifying regions of minute surface movement from local resonance within the damage region without the use of the computationally intensive interpolation to get the sub-pixel gray level information followed by subset matching employed in DIC-based image processing. Two geometrically identical CFRP composite honeycomb panels that had been subjected to low-velocity impacts were used for verification and validation, and two excitation location configurations were tested for each panel. Damaged images produced with correlation for a 100 mm × 100 mm field of view using a single 3-s video, or a total of 19,200 video frames, show accurate damage imaging capabilities regardless of excitation location that exceed that of DIC techniques and is comparable to benchmark damage images obtained from laser Doppler vibrometry, ultrasonic C-scans, and X-ray CT scans. This success of correlation-based imaging of subsurface BVID demonstrates substantial improvements in efficiency and practicality and shows high potential for in situ and real-time computer vision-based nondestructive inspection or structural health monitoring of subsurface BVID in composite aircraft and other critical structures. }, journal={STRUCTURAL HEALTH MONITORING-AN INTERNATIONAL JOURNAL}, author={Abbott, T. Bryce and Yuan, Fuh-Gwo}, year={2024}, month={Feb} } @article{abbott_yuan_2023, title={Impact damage imaging for composite structures using guided wave techniques with 3D digital image correlation}, volume={12486}, ISBN={["978-1-5106-6079-3"]}, ISSN={["1996-756X"]}, DOI={10.1117/12.2659161}, abstractNote={This paper presents an integrated system capable of damage imaging of barely visible impact damage (BVID) in composite structures. This system applies guided-wave-based structural health monitoring using 3D digital image correlation, or GWSHM-3D DIC to produce a map of subsurface damage using a short video from a stereo pair of synchronized digital cameras. The proposed system overcomes many limitations of previous efforts of GWSHM that used 2D digital image correlation (DIC). First, 3D DIC can capture the higher-amplitude out-of-plane displacements associated with the anti-symmetric wave mode, lowering the spatial resolution requirements of the cameras. Second, a total wave energy (TWE) imaging condition is employed that uses the monogenic signal via a Reisz transform to obtain the local instantaneous amplitude as a contribution to wave energy. This condition can highlight local resonance in the damage region without the need for high frame rates to fully reconstruct the wavefield. With significantly lowered spatial and temporal resolution requirements of the cameras, high-stiffness materials like composites can be inspected or monitored with a larger field-of-view (FOV). Additionally, signal enhancement techniques intended to increase the effective resolution of the camera are no longer necessary, which reduces the data acquisition time from many hours to a few seconds. To demonstrate this integrated dual-camera concept with the TWE imaging condition, the system was used to image damage in a CFRP composite sandwich panel that had been subjected to a low-velocity impact. Initial damage maps produced for a 100-mm ´ 100-mm FOV using a three-second video pair show precise damage imaging ability that is comparable to benchmark ultrasonic and x-ray scans. This efficient and reliable integrated system demonstrated high potential for in-time damage inspection on composite aircraft and other critical structures.}, journal={SENSORS AND SMART STRUCTURES TECHNOLOGIES FOR CIVIL, MECHANICAL, AND AEROSPACE SYSTEMS 2023}, author={Abbott, T. Bryce and Yuan, Fuh-Gwo}, year={2023} } @article{abbott_yuan_2023, title={Subsurface impact damage imaging for composite structures using 3D digital image correlation}, ISSN={["1741-3168"]}, DOI={10.1177/14759217231172297}, abstractNote={ An integrated system is proposed to visualize subsurface barely visible impact damage (BVID) in composite structures using three-dimensional (3D) digital image correlation (3D DIC). This system uses a pair of digital cameras to record video frames in the field-of-view (FOV) of the structure’s surface, capturing the wavefield generated via chirp excitation in the near-ultrasonic frequency range. Significant pitfalls of previous efforts of damage imaging using two-dimensional DIC have been largely mitigated. First, 3D DIC enables capturing out-of-plane displacements, which are much larger in amplitude versus in-plane displacements that a single camera would be limited to sensing, thus increasing the signal-to-noise ratio. This enhancement in turn increases the sensitivity of the stereo-camera system. Second, a total wave energy (TWE) damage imaging condition is proposed to visualize the local damage region. The monogenic signal obtained via Reisz transform (RT) is employed to compute the instantaneous amplitude, with which the local wave energy can be calculated spatially over time. Since a high displacement amplitude and thus high wave energy will occur in the damage region due to the local resonance, the proposed TWE imaging condition can relax the Nyquist sampling requirement, unlike guided-wave-based structural health monitoring techniques which require fully reconstructing the wavefield and wave modes through sampling that satisfies the Nyquist criterion. As such, a much lower camera frame rate is adequate for the proposed system. Consequently, the maximum spatial resolution of the camera for a given FOV can be achieved at the expense of a reduced frame rate. With the maximized pixel resolution and reduced frame rate for employing the TWE imaging condition, composite structures can be inspected or monitored with a larger FOV. As a result, there is no longer any need to apply signal enhancement techniques, such as sample interleaving, image stitching, or averaging, to increase the effective performance of the camera. Rather than needing thousands of repeated videos for minimizing the incoherent noise, only a single stereo-video with a few seconds of sampling duration is necessary for damage imaging. The use of a powerful piezo-shaker also increases the wave signal amplitude and further enhances sensitivity without permanent adhesion. To demonstrate this stereo-camera concept with the TWE imaging condition, the system was used to image damage in two carbon fiber reinforced polymer composite honeycomb panels, which had been subjected to low-velocity impacts (2 J). For each panel, two excitation configurations were used to verify the robustness of the system. Initial damage maps produced for a 100 × 100-mm FOV using a three-second stereo-video show accurate damage imaging ability that is independent of excitation location and comparable to benchmark damage images computed from laser Doppler vibrometer data and those gathered from ultrasonic and X-ray computerized tomography scans. This efficient and reliable integrated system demonstrated high potential for in-time damage inspection on composite aircraft and other critical structures. }, journal={STRUCTURAL HEALTH MONITORING-AN INTERNATIONAL JOURNAL}, author={Abbott, T. Bryce and Yuan, Fuh-Gwo}, year={2023}, month={May} } @article{wang_abbott_fong_xu_yuan_2023, title={Vibration-based hidden damage imaging using stereo cameras with digital image correlation}, volume={8}, ISSN={["1741-3168"]}, url={https://doi.org/10.1177/14759217231191102}, DOI={10.1177/14759217231191102}, abstractNote={ This paper explores a full-field non-contact optical sensing technique using a stereo camera for imaging hidden damage based on vibration-based damage detection methodology in structural health monitoring. The technique utilizes a pair of digital cameras to capture dynamic operational deflection shapes (ODSs) over the region of interest (ROI) of a structure’s surface via digital image correlation (DIC) when subjected to vibrational excitation. This research overcomes bottlenecks in using high vibration modes for imaging the hidden damage area by (1) applying DIC to operational modal analysis with simple pick-peaking techniques to gather natural frequencies and operational mode shapes in plate structures, while (2) using wavelet analysis to reveal the image of the damage region as a means for baseline-free global damage quantification. In the feasibility study, four cases with two aluminum plates with large damage regions were investigated with a vibration shaker generating a frequency sweep up to 1 kHz. The stereo camera imaged the speckled surface of the plate with white light. Once the dynamic ODSs in the ROI were observed using DIC, the natural frequencies and associated operational mode shapes were extracted using a peak-picking technique in the frequency spectrum. Natural frequencies and operational mode shapes from finite element analysis correlated well with the experimental observations from three-dimensional DIC for all 12 vibration modes respectively. A wavelet transform mode shape curvature (WT-MSC) technique to obtain the modal shape curvature via a two-dimensional continuous wavelet transform with a Mexican Hat analyzing wavelet was then implemented on each of the first 12 vibration mode shapes. A damage image condition that incorporates all weighted wavelet coefficients is proposed to image the damage region. The hidden damage was visualized clearly with WT-MSC, as the technique is much less sensitive to noise than the use of MSC alone, and the use of high vibration modes exhibiting larger mode shape curvatures provided a greater sensitivity for imaging the damage region. Hidden damage regions were successfully visualized in all four cases. }, journal={STRUCTURAL HEALTH MONITORING-AN INTERNATIONAL JOURNAL}, author={Wang, Shaohan and Abbott, Trenton Bryce and Fong, Rey-Yie and Xu, Cheryl and Yuan, Fuh-Gwo}, year={2023}, month={Aug} }