@article{saptarshi_dejong_rock_anderson_napolitano_forrester_lapidus_kaoumi_horn_2022, title={Laser Powder Bed Fusion of ODS 14YWT from Gas Atomization Reaction Synthesis Precursor Powders}, volume={8}, ISSN={["1543-1851"]}, DOI={10.1007/s11837-022-05418-6}, abstractNote={Abstract Laser powder bed fusion (LPBF) additive manufacturing (AM) is a promising route for the fabrication of oxide dispersion strengthened (ODS) steels. In this study, 14YWT ferritic steel powders were produced by gas atomization reaction synthesis (GARS). The rapid solidification resulted in the formation of stable, Y-containing intermetallic Y 2 Fe 17 on the interior of the powder and a stable Cr-rich oxide surface. The GARS powders were consolidated with LPBF. Process parameter maps identified a stable process window resulting in a relative density of 99.8%. Transmission electron microscopy and high-energy x-ray diffraction demonstrated that during LPBF, the stable phases in the powder dissociated in the liquid melt pool and reacted to form a high density (1.7 × 10 20 /m 3 ) of homogeneously distributed Ti 2 Y 2 O 7 pyrochlore dispersoids ranging from 17 to 57 nm. The use of GARS powder bypasses the mechanical alloying step typically required to produce ODS feedstock. Preliminary mechanical tests demonstrated an ultimate tensile and yield strength of 474 MPa and 312 MPa, respectively.}, journal={JOM}, author={Saptarshi, Sourabh and DeJong, Matthew and Rock, Christopher and Anderson, Iver and Napolitano, Ralph and Forrester, Jennifer and Lapidus, Saul and Kaoumi, Djamel and Horn, Timothy}, year={2022}, month={Aug} }
 @article{horn_rock_kaoumi_anderson_white_prost_rieken_saptarshi_schoell_dejong_et al._2022, title={Laser powder bed fusion additive manufacturing of oxide dispersion strengthened steel using gas atomized reaction synthesis powder}, volume={216}, ISSN={["1873-4197"]}, DOI={10.1016/j.matdes.2022.110574}, abstractNote={Mechanically alloyed Fe-based alloys with oxide dispersion strengthening have largely dropped out of the marketplace due to high cost related to problems with complex and unreliable processing. Nevertheless, the desirable properties of oxide dispersion strengthened (ODS) steels have motivated research on alternate processing routes aimed at improving processing simplicity and reliability. Powders produced by gas atomization reaction synthesis (GARS) consist of stable Fe-Y intermetallic phases and a Cr surface oxide layer that acts as a chemical reservoir during solid-state processing and heat treatment to form a high density of nano-scale oxides. This research explores the use of Fe GARS powders, with 15 wt% Cr with micro-alloyed additions of 0.15 wt% Y and 0.10% Ti, in laser powder bed fusion (LPBF) additive manufacturing (AM), and evaluates the effectiveness of oxide dispersoid formation in the liquid melt pool. Additional oxygen was introduced by varying the LPBF chamber atmospheres using Ar, Ar + 1 wt% O, Ar + 5 wt% O, and air. Characterization of LPBF consolidated solids demonstrated the formation of a high density of nano-scale Y-Ti oxides in the build microstructures from the GARS precursor powders.}, journal={MATERIALS & DESIGN}, author={Horn, Timothy and Rock, Christopher and Kaoumi, Djamel and Anderson, Iver and White, Emma and Prost, Tim and Rieken, Joel and Saptarshi, Sourabh and Schoell, Ryan and DeJong, Matt and et al.}, year={2022}, month={Apr} }